Case studies
Engineering outcomes, measured.
A selection of representative engagements across our industries and capabilities. Client identities are anonymised under confidentiality agreements; the problems, methods and results are real.
Automated verification system for a Class II infusion pump line
Designed, built and qualified an end-of-line flow-accuracy and occlusion test system with 21 CFR Part 11 compliant data capture.
Commissioning and qualification of a greenfield oral solid dosage facility
Delivered the full CQV programme for a USFDA-targeted OSD plant, including 60+ equipment items, HVAC, utilities and BMS.
End-of-line test and leak-check cell for EV battery packs
Built a safety-rated EOL cell performing leak, insulation, HV functional and BMS communication tests at 90-second cycle time.
Risk-based inspection and fitness-for-service programme for refinery pressure systems
Implemented API 580/581 RBI across 1,200 pressure vessels and piping circuits and performed API 579 assessments on flagged equipment.
AI surface-defect inspection for a cold rolling mill
Deployed a line-scan vision system with deep-learning classification, replacing manual surface inspection at 600 m/min.
Structural qualification of a single-axis solar tracker for high-wind sites
Performed wind-load FEA, fatigue and dynamic analysis, optimised the torque tube and validated fabrication quality for a 45 m/s design wind speed.
Investment-grade energy audit and utility redesign for a dairy plant
Identified and implemented steam, refrigeration and compressed-air savings worth a substantial share of the plant's energy bill.
Plant and machinery valuation and technical due diligence for an acquisition
Valued three manufacturing sites and quantified compliance and capex backlog to support the transaction.
Design-by-analysis re-rating of high-pressure reactors
Re-rated four hydrogenation reactors to a higher operating pressure using ASME VIII Div 2 design-by-analysis and fatigue assessment.
CFD-led cleanroom airflow design and qualification for an aseptic filling suite
Used CFD to design unidirectional airflow and pressure cascades for a Grade A/B suite, then qualified the installed system.
Structural life assessment and modernisation of ship-to-shore container cranes
Assessed fatigue life of six 25-year-old STS cranes and specified structural repairs and drive modernisation to extend service by ten years.
Owner's engineer for a fully automated e-commerce fulfilment centre
Specified, tendered and supervised a shuttle ASRS, sortation and goods-to-person automation programme through to go-live.
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