Quality & Compliance

Inspection, NDT & Quality Assurance

Independent inspection that proves what was built matches what was designed.

Overview

What this capability means at OneFit Projects

From vendor shops to operating plants, our inspection engineers verify dimensions, materials, welds and function against drawings, codes and purchase specifications. We deploy conventional and advanced NDT, 3D metrology and vision-based systems, and we issue reports that carry weight with insurers, regulators and end clients.

How we engage

  • Scoped studies with fixed deliverables and price
  • Turnkey packages delivered with our engineering, quality and digital teams
  • Embedded specialists working in your tools and processes
  • Retained support under a framework agreement

Service lines

8 ways we deliver inspection & ndt

01

Third-party inspection (TPI)

Vendor surveillance, stage inspections, witness testing and release inspection for fabricated equipment and components.

02

Welding & fabrication inspection

WPS/PQR review, welder qualification, fit-up, visual and dimensional inspection to AWS, ASME IX and ISO 3834.

03

Non-destructive testing

UT, PAUT, TOFD, RT, MT, PT, ECT and hardness testing by ISO 9712 / ASNT qualified personnel.

04

3D metrology & dimensional inspection

Laser scanning, CMM, laser tracker and photogrammetry for parts, assemblies and as-built plant.

05

In-service inspection & integrity

Risk-based inspection, corrosion monitoring, thickness surveys and fitness-for-service assessments for pressure systems and structures.

06

Lifting equipment inspection

Statutory and periodic inspection of cranes, hoists, lifting tackle and EOT systems with load testing.

07

Automated & vision inspection systems

Design and deployment of inline camera, laser and AI-based inspection stations for production quality.

08

Quality system & supplier audits

QMS audits, supplier assessments and process audits against ISO 9001, IATF 16949, AS9100 and ISO 13485.

Tools, platforms and standards

What we work with

We work in the platforms our clients already use, and we document to the codes their regulators, auditors and customers expect.

  • ASME V & IX
  • AWS D1.1
  • ISO 9712
  • API 510 / 570 / 653
  • API 579
  • ISO 3834
  • ISO 17025

Representative engagements

Inspection & NDT in practice

Case study

Risk-based inspection and fitness-for-service programme for refinery pressure systems

Implemented API 580/581 RBI across 1,200 pressure vessels and piping circuits and performed API 579 assessments on flagged equipment.

1,200Items in RBI programme
27FFS assessments
Case study

AI surface-defect inspection for a cold rolling mill

Deployed a line-scan vision system with deep-learning classification, replacing manual surface inspection at 600 m/min.

600 m/minLine speed inspected
12Defect classes
Case study

Structural qualification of a single-axis solar tracker for high-wind sites

Performed wind-load FEA, fatigue and dynamic analysis, optimised the torque tube and validated fabrication quality for a 45 m/s design wind speed.

45 m/sDesign wind speed
~9%Steel reduction per MW
Case study

Plant and machinery valuation and technical due diligence for an acquisition

Valued three manufacturing sites and quantified compliance and capex backlog to support the transaction.

3Sites valued
2,000+Assets verified
Case study

Design-by-analysis re-rating of high-pressure reactors

Re-rated four hydrogenation reactors to a higher operating pressure using ASME VIII Div 2 design-by-analysis and fatigue assessment.

4Reactors re-rated
+15%Operating pressure increase
Case study

Structural life assessment and modernisation of ship-to-shore container cranes

Assessed fatigue life of six 25-year-old STS cranes and specified structural repairs and drive modernisation to extend service by ten years.

6Cranes assessed
+10 yrsLife extension

Related capabilities

More from our quality & compliance practice

Need inspection & ndt on your next project?

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