Engineering
Industrial Automation & Control Systems
Control systems designed, programmed, tested and commissioned as one responsibility.
Overview
What this capability means at OneFit Projects
We deliver complete automation scopes: control philosophy, electrical and panel design, PLC/DCS/SCADA programming, safety systems, drives, robotics and commissioning. Whether it is a single machine or a plant-wide upgrade, one team owns the outcome.
How we engage
- Scoped studies with fixed deliverables and price
- Turnkey packages delivered with our engineering, quality and digital teams
- Embedded specialists working in your tools and processes
- Retained support under a framework agreement
Service lines
8 ways we deliver automation & controls
Control system design
Control philosophy, functional design specifications, I/O lists, network architecture and panel design.
PLC, DCS & SCADA
Programming and migration on Siemens, Rockwell, Schneider, ABB, Emerson, Honeywell and open platforms.
Functional safety
Risk assessment, SIL/PL determination, safety PLC design and validation to ISO 13849, IEC 62061 and IEC 61511.
Robotics & motion
Robot cell design, offline programming, vision guidance, servo and motion control for high-speed machines.
Drives & power
VFD, servo and motor sizing, power distribution, harmonics and energy efficiency studies.
Building & utility automation
BMS/EMS for cleanrooms, HVAC, chillers, boilers and compressed-air systems with regulatory-grade data logging.
Legacy migration & modernisation
Obsolete PLC, HMI and drive replacement with minimal downtime and full documentation.
Commissioning & start-up
Loop checks, FAT/SAT, performance trials, operator training and handover.
Tools, platforms and standards
What we work with
We work in the platforms our clients already use, and we document to the codes their regulators, auditors and customers expect.
- Siemens TIA Portal
- Rockwell Studio 5000
- Schneider EcoStruxure
- ABB 800xA
- Ignition
- WinCC
- FactoryTalk
- EPLAN
Where we apply it
Industries served by this capability
Automotive & EV
Production lines, test systems and analytics for the electrified vehicle era.
Industry pagePharmaceutical
GMP facilities, equipment and systems qualified for global regulatory inspection.
Industry pageFood & Beverage
Hygienic design, automation and traceability for safe, efficient food production.
Industry pagePackaging & FMCG
High-speed lines, changeover flexibility and zero-defect quality.
Industry pageChemicals & Process
Process, mechanical and safety engineering for plants that run hot, high and hazardous.
Industry pageWater & Wastewater
Treatment, pumping and control systems engineered for uptime and compliance.
Industry pageSteel & Metals
Process, equipment and digital engineering for metal producers and processors.
Industry pageElectronics & Semiconductor
Cleanroom facilities, precision automation and thermal engineering for electronics.
Industry pageRepresentative engagements
Automation & Controls in practice
Commissioning and qualification of a greenfield oral solid dosage facility
Delivered the full CQV programme for a USFDA-targeted OSD plant, including 60+ equipment items, HVAC, utilities and BMS.
End-of-line test and leak-check cell for EV battery packs
Built a safety-rated EOL cell performing leak, insulation, HV functional and BMS communication tests at 90-second cycle time.
Investment-grade energy audit and utility redesign for a dairy plant
Identified and implemented steam, refrigeration and compressed-air savings worth a substantial share of the plant's energy bill.
Related capabilities
More from our engineering practice
Need automation & controls on your next project?
Share the scope, constraints and timeline. A senior engineer will respond with a practical path forward, whichever discipline it touches.