Digital
AI, Machine Learning & Advanced Analytics
Applied AI built by engineers who understand the machines the data comes from.
Overview
What this capability means at OneFit Projects
We build and deploy AI that works on real plant data: noisy sensors, imbalanced failure sets and production lines that cannot stop for a data science experiment. Every model is grounded in engineering physics, validated against operational outcomes and deployed with the monitoring and governance regulated industries demand.
How we engage
- Scoped studies with fixed deliverables and price
- Turnkey packages delivered with our engineering, quality and digital teams
- Embedded specialists working in your tools and processes
- Retained support under a framework agreement
Service lines
8 ways we deliver ai & machine learning
Predictive maintenance
Anomaly detection, remaining-useful-life and failure-mode classification from vibration, thermal, electrical and process data.
Computer vision
Defect detection, dimensional verification, OCR, assembly verification and safety monitoring on the production line.
Process optimisation
Soft sensors, advanced process control, yield and energy optimisation using machine learning and physics-informed models.
Digital twins
Calibrated physics + data models of machines, lines and plants for what-if analysis, virtual commissioning and operator training.
Generative AI for engineering
Document intelligence, knowledge assistants over P&IDs, manuals and maintenance logs, and automated report generation.
Medical & scientific AI
Image analysis, signal processing and decision-support algorithms developed under IEC 62304 and ISO 14971.
MLOps & model governance
Data pipelines, retraining, drift monitoring, explainability and audit trails aligned to ISO/IEC 42001.
Data strategy & readiness
Sensor and data audits, historian design, data quality programmes and AI roadmaps for industrial organisations.
Tools, platforms and standards
What we work with
We work in the platforms our clients already use, and we document to the codes their regulators, auditors and customers expect.
- Python
- PyTorch
- TensorFlow
- scikit-learn
- OpenCV
- NVIDIA Jetson
- Azure ML
- AWS SageMaker
- Databricks
Where we apply it
Industries served by this capability
Automotive & EV
Production lines, test systems and analytics for the electrified vehicle era.
Industry pagePharmaceutical
GMP facilities, equipment and systems qualified for global regulatory inspection.
Industry pageMedical Devices
Design, validate and manufacture devices that regulators trust and clinicians rely on.
Industry pageSteel & Metals
Process, equipment and digital engineering for metal producers and processors.
Industry pagePower & Energy
Engineering for thermal, hydro, nuclear-adjacent and grid infrastructure.
Industry pageElectronics & Semiconductor
Cleanroom facilities, precision automation and thermal engineering for electronics.
Industry pageFood & Beverage
Hygienic design, automation and traceability for safe, efficient food production.
Industry pageLogistics & Warehousing
Automated storage, handling and data systems for high-velocity supply chains.
Industry pageRepresentative engagements
AI & Machine Learning in practice
End-of-line test and leak-check cell for EV battery packs
Built a safety-rated EOL cell performing leak, insulation, HV functional and BMS communication tests at 90-second cycle time.
AI surface-defect inspection for a cold rolling mill
Deployed a line-scan vision system with deep-learning classification, replacing manual surface inspection at 600 m/min.
Related capabilities
More from our digital practice
Need ai & machine learning on your next project?
Share the scope, constraints and timeline. A senior engineer will respond with a practical path forward, whichever discipline it touches.