Engineering
Additive Manufacturing & Rapid Prototyping
Prototypes in days, qualified printed parts in production.
Overview
What this capability means at OneFit Projects
We use polymer and metal additive manufacturing to accelerate development and to produce parts that cannot be made any other way. Our engineers redesign components for printing, qualify processes and materials, and integrate additive into your production and spares strategy.
How we engage
- Scoped studies with fixed deliverables and price
- Turnkey packages delivered with our engineering, quality and digital teams
- Embedded specialists working in your tools and processes
- Retained support under a framework agreement
Service lines
8 ways we deliver additive manufacturing
Rapid prototyping
FDM, SLA, SLS and MJF prototypes for form, fit and function testing within days.
Metal additive
DMLS/SLM titanium, Inconel, stainless and aluminium parts for aerospace, medical and tooling applications.
Design for additive
Topology optimisation, lattice structures, part consolidation and build orientation studies.
Medical & dental applications
Patient-specific implants, surgical guides and anatomical models under ISO 13485 processes.
Tooling & fixtures
Conformal-cooled mould inserts, jigs, fixtures and end-of-arm tooling.
Spares digitisation
Reverse engineering and printing of obsolete spares to eliminate downtime and inventory.
Process & part qualification
Material testing, build parameter development and qualification plans for production parts.
Post-processing & finishing
Heat treatment, machining, surface finishing and inspection of printed components.
Tools, platforms and standards
What we work with
We work in the platforms our clients already use, and we document to the codes their regulators, auditors and customers expect.
- FDM
- SLA
- SLS
- MJF
- DMLS/SLM
- nTopology
- Materialise Magics
Where we apply it
Industries served by this capability
Medical Devices
Design, validate and manufacture devices that regulators trust and clinicians rely on.
Industry pageAerospace & Defence
Precision engineering, analysis and qualification for flight and mission-critical systems.
Industry pageAutomotive & EV
Production lines, test systems and analytics for the electrified vehicle era.
Industry pageConsumer Products
Design, engineering and manufacturing support for products people use every day.
Industry pageOil & Gas
Integrity, inspection and engineering for upstream, midstream and downstream assets.
Industry pageElectronics & Semiconductor
Cleanroom facilities, precision automation and thermal engineering for electronics.
Industry pageRelated capabilities
More from our engineering practice
Need additive manufacturing on your next project?
Share the scope, constraints and timeline. A senior engineer will respond with a practical path forward, whichever discipline it touches.