Digital
Digital Twin, IIoT & Smart Factory
A live, calibrated model of your plant that you can plan, test and optimise against.
Overview
What this capability means at OneFit Projects
We connect physical assets to digital models, giving operations, maintenance and engineering teams one trusted view of the plant. From sensor selection through edge, cloud and simulation, we build Industry 4.0 architectures that produce measurable returns.
How we engage
- Scoped studies with fixed deliverables and price
- Turnkey packages delivered with our engineering, quality and digital teams
- Embedded specialists working in your tools and processes
- Retained support under a framework agreement
Service lines
8 ways we deliver digital twin & iiot
Smart factory roadmaps
Maturity assessments, business-case development and phased Industry 4.0 programmes.
IIoT architecture & connectivity
Sensors, edge devices, OPC UA, MQTT, 5G/LoRa networks and unified namespace design.
Asset & process digital twins
Physics-based, data-driven and hybrid twins for equipment, lines and utilities with live calibration.
Virtual commissioning
Emulation of machines and lines to test control code and sequences before hardware exists.
Energy & utilities monitoring
Sub-metering, energy twins, ISO 50001 reporting and carbon accounting dashboards.
Operator training simulators
Realistic simulation environments for training on new plants, procedures and abnormal situations.
Plant 3D digitisation
Laser scanning, point-cloud modelling and BIM/plant-model creation of brownfield facilities.
Real-time performance management
OEE, downtime, quality and energy dashboards with alerting and root-cause drill-down.
Tools, platforms and standards
What we work with
We work in the platforms our clients already use, and we document to the codes their regulators, auditors and customers expect.
- Siemens Xcelerator
- AVEVA
- Ignition
- Azure Digital Twins
- AWS IoT
- Unity/Unreal
- Emulate3D
- Leica/FARO scanning
Where we apply it
Industries served by this capability
Automotive & EV
Production lines, test systems and analytics for the electrified vehicle era.
Industry pagePharmaceutical
GMP facilities, equipment and systems qualified for global regulatory inspection.
Industry pageSteel & Metals
Process, equipment and digital engineering for metal producers and processors.
Industry pagePower & Energy
Engineering for thermal, hydro, nuclear-adjacent and grid infrastructure.
Industry pageData Centres
Cooling, power and monitoring engineering for facilities that cannot go down.
Industry pageFood & Beverage
Hygienic design, automation and traceability for safe, efficient food production.
Industry pageChemicals & Process
Process, mechanical and safety engineering for plants that run hot, high and hazardous.
Industry pageLogistics & Warehousing
Automated storage, handling and data systems for high-velocity supply chains.
Industry pageRelated capabilities
More from our digital practice
Need digital twin & iiot on your next project?
Share the scope, constraints and timeline. A senior engineer will respond with a practical path forward, whichever discipline it touches.